What is Thermal Depolymerization and How it Might Change the World?

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In the 1980s Illinois microbiologist Paul Baskis improved the process called hydrous pyrolysis to beyond the break-even point for converting waste products into oil. By the break-even point I mean the point where the cost of production equals the profit. This is the point when the process known as thermal depolymerization or TDP became a commercially viable process.

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In 2001 Brian S. Appel of Changing World Technologies took the theory of thermal depolymerization and turned it into a business reality. His company set up the first plant using the new technology to make crude oil from turkey offal. The plant was so successful it managed to produce oil at 10% cheaper than the market price. Approximately 20% of the offal produced energy was required to power the plant. This was an amazing moment. Suddenly the future looked different for the world. Waste disposal is a huge problem facing mankind. The United States Environmental Protection Agency estimated that in 2006 there was 251 million tons of municipal waste in the USA. Much of this goes into landfills. Much of this waste is plastic and doesn't biodegrade. A big problem is accidental fires in landfill sites which release lots of toxic gases into the atmosphere.

One of the biggest problems for effective waste disposable and recycling is plastic; and in particular plastics containing PVC or poly vinyl chloride. The chlorine in the plastic makes it very carcinogenic because of dioxin emission when the PVC is burnt. PVC is safe as uPVC windows and plastic credit cards and records and thousands of other consumer products but it is difficult to safely dispose of or recycle. That is until recently.

With thermal depolymerization the situation changes. Now it is feasible to take old vinyl siding from houses and subject it to intense heat and pressure to break it down into long organic compounds that in turn can be converted to oil. This means that where once plastic was considered a bad and environmentally unfriendly product it can now be considered as a valuable resource, as a source of energy. Considering the amount of waste modern societies produce thermal depolymerization could make lots of cities and other urban areas self-sufficient in energy terms.

Previously it was felt that we should abandon using plastics. Plastic is made from petroleum and was believed to be a wonder material in the 1950s because it was cheap, durable and versatile. uPVC or unplasticised Poly Vinyl Chloride was particularly popular because it withstood the corroding power of hot and wet weather much better than timber. As a result it was mass produced for uPVC or vinyl window frames and as siding for houses all over the United States. It is an ideal material for building because it doesn't expand or shrink and because it is low maintenance and easy to wash.

60 years on world leaders were beginning to despair at what could be done to safely recycle uPVC. The answer is now at hand. Turn it into oil. What was once a problem is now part of the solution thanks to World Changing Technologies and Paul Baskis.

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